3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (2024)

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Applied Sciences

Volume 14

Issue 13

10.3390/app14135512

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Article

by

Enrique González-González

3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (5)Enrique González-González

1,*3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (6),

David J. Yáñez

3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (7)David J. Yáñez

2,

Arturo Hidalgo

2,

Susana Del Pozo

13D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (10) and

Susana Lagüela

13D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (12)

1

Department of Cartographic and Land Engineering, Universidad de Salamanca, Calle Hornos Caleros 50, 05003 Ávila, Spain

2

Vortex Bladeless S.L., 05001 Ávila, Spain

*

Author to whom correspondence should be addressed.

Appl. Sci. 2024, 14(13), 5512; https://doi.org/10.3390/app14135512

Submission received: 8 May 2024 / Revised: 14 June 2024 / Accepted: 22 June 2024 / Published: 25 June 2024

(This article belongs to the Section Additive Manufacturing Technologies)

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Abstract

This study investigates the application of soft magnetic composite (SMC) materials in alternator core manufacturing for bladeless wind turbines operating under the principle of vortex-induced vibration (VIV), employing additive manufacturing (AM) technologies. Through a comparative analysis of alternator prototypes featuring air, SMC, and iron cores, the investigation aims to evaluate the performance of SMC materials as an alternative to the most commonly used material (iron) in VIV BWT, by assessing damping, resonance frequency, magnetic hysteresis, and energy generation. Results indicate that while alternators with iron cores exhibit superior energy generation (peaking at 3830 mV and an RMS voltage of 1019 mV), those with SMC cores offer a promising compromise with a peak voltage of 1150 mV and RMS voltage of 316 mV, mitigating eddy current losses attributed to magnetic hysteresis. Notably, SMC cores achieve a damping rate of 60%, compared to 67% for air cores and 59% for iron cores, showcasing their potential to enhance the efficiency and sustainability of bladeless wind turbines (BWTs). Furthermore, the adaptability of AM in optimizing designs and accommodating intricate shapes presents significant advantages for future advancements. This study underscores the pivotal role of innovative materials and manufacturing processes in driving progress towards more efficient and sustainable renewable energy solutions.

Keywords: soft magnetic composite (SMC); additive manufacturing (AM); bladeless wind turbines (BWTs); vortex-induced vibration (VIV); alternator cores; magnetic hysteresis; energy generation efficiency

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MDPI and ACS Style

González-González, E.; Yáñez, D.J.; Hidalgo, A.; Del Pozo, S.; Lagüela, S. 3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines. Appl. Sci. 2024, 14, 5512. https://doi.org/10.3390/app14135512

AMA Style

González-González E, Yáñez DJ, Hidalgo A, Del Pozo S, Lagüela S. 3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines. Applied Sciences. 2024; 14(13):5512. https://doi.org/10.3390/app14135512

Chicago/Turabian Style

González-González, Enrique, David J. Yáñez, Arturo Hidalgo, Susana Del Pozo, and Susana Lagüela. 2024. "3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines" Applied Sciences 14, no. 13: 5512. https://doi.org/10.3390/app14135512

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

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MDPI and ACS Style

González-González, E.; Yáñez, D.J.; Hidalgo, A.; Del Pozo, S.; Lagüela, S. 3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines. Appl. Sci. 2024, 14, 5512. https://doi.org/10.3390/app14135512

AMA Style

González-González E, Yáñez DJ, Hidalgo A, Del Pozo S, Lagüela S. 3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines. Applied Sciences. 2024; 14(13):5512. https://doi.org/10.3390/app14135512

Chicago/Turabian Style

González-González, Enrique, David J. Yáñez, Arturo Hidalgo, Susana Del Pozo, and Susana Lagüela. 2024. "3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines" Applied Sciences 14, no. 13: 5512. https://doi.org/10.3390/app14135512

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

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3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (13)

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3D-Printed SMC Core Alternators: Enhancing the Efficiency of Vortex-Induced Vibration (VIV) Bladeless Wind Turbines (2024)

FAQs

How efficient are bladeless turbines? ›

Although bladeless are more cost efficient, offshore horizontal axis wind turbines produce more energy at lower wind speeds, due to the ratio between power usage to power output of approximately 80% for bladed turbines and approximately 70% for bladeless turbines.

How does a vortex bladeless wind turbine work? ›

Vortex Bladeless vibrates using the power contained in its vortices that is generated when wind bypasses the structure and transforms mechanical energy into electricity. It starts generating power at a wind speed of 3 m/s, typical in urban areas.

How much energy does a bladeless wind turbine produce? ›

Bladeless wind devices

Vortex Nano – 1 metre (3.3 ft) high and 3 W nominal power output. Designed mainly to bring energy to off-grid locations for low-power systems, working along with solar panels. Stage: pre-production of a first beta series. Vortex Tacoma – 2.75 metres (9.0 ft) high and 100 W nominal power output.

When were bladeless wind turbines invented? ›

In 2002, David drafted patents for what is essentially a bladeless wind turbine, whose oscillations would generate electricity silently and with a lower visual profile than that of typical bladed wind turbines. The device is cylindrical and attached to a fixed base.

What are the disadvantages of bladeless turbines? ›

Bladeless wind turbines are less efficient in converting captured wind power into electrical energy, which limits their widespread adoption. Due to the higher oscillation speed of bladeless wind turbines, there is greater stress on the vane and the foundation to keep it upright.

Why no Tesla turbine? ›

If the Tesla turbine is to achieve such a high efficiency level like other turbines, the rotor has to spin at a very high RPM — maybe 50,000! And this is impossible because of material expansion and disk failure by warping. Nikola Tesla could not find any material to withstand such a high RPM at that time.

What materials are used in Vortex Bladeless? ›

The bladeless wind turbine absolutely eliminates machine-like factors that may pass through friction. The most widely used fabrics for the production of vortex generators are carbon fibre polymers, plastics, stainless steel, neodymium and copper.

How efficient is a vortex turbine? ›

As a more recently developed generator, the water free vortex turbine is found to possess laboratorial efficiency at around 30-40% when the head water is lower than 1 meter [5-7].

What is the new technology for wind turbines? ›

Wind turbine technology has evolved, resulting in longer, lighter rotor blades, taller towers, more reliable drivetrains, and performance-optimizing control systems. The United States is financing research on offshore wind technologies that can harness wind resources from the coasts and produce electricity.

How much power can a homemade wind turbine generate? ›

Small wind turbines used in residential applications typically range in size from 400 watts to 20 kilowatts, depending on the amount of electricity you want to generate. A typical home uses approximately 10,649 kilowatt-hours of electricity per year (about 877 kilowatt-hours per month).

What is the most efficient turbine shape? ›

Turbines are designed with either a horizontal or a vertical axis. Their blades are flat, rounded, or curved. In generating electricity, a horizontal-axis turbine with a three-blade design is most efficient for energy production.

How much money does a wind turbine bring in? ›

The payments will vary based on the number of wind turbines installed on the property. On average, a smaller single wind turbine lease could be valued at around $8,000/year with a larger turbine bringing between $50,000 to $80,000/year.

When did we stop using windmills? ›

With the coming of the industrial revolution, the importance of wind and water as primary industrial energy sources declined, and they were eventually replaced by steam (in steam mills) and internal combustion engines, although windmills continued to be built in large numbers until late in the nineteenth century.

How does a motionless wind turbine work? ›

There is a fixed base and a cylindrical mast that oscillates freely perpendicular to the wind direction, jointed by a carbon rod. Inner parts never collide with each other, but interact to generate electricity.

How do old windmills turn to face the wind? ›

Old traditional windmills built in Europe for centuries use a rotating tail vane to drive the top of the windmill round to face the wind. Some rare ones used a long post to physically push the top around to face the wind.

Are bladeless fans energy-efficient? ›

They serve as functional cooling devices as well as stylish accent pieces that enhance the visual appeal of any room. Energy Efficiency: Bladeless fans are inherently more energy-efficient than traditional fans with rotating blades.

How efficient are 3 blade wind turbines? ›

A two-blade turbine will be approximately 5% less efficient that a three-blade turbine, but will provide a higher return on investment due to lower costs [6]. The efficiency of three-blade turbines is approximately 51%, whereas it is reported to be 49% for two-blade turbines [7].

What are the disadvantages of bladeless fans? ›

Power Consumption: Some bladeless fans consume more power compared to traditional fans, which could result in higher energy bills over time. Maintenance: While bladeless fans are easier to clean than traditional fans with blades, they still require regular maintenance to keep them running efficiently.

Are wind turbines 100% efficient? ›

Commercially available wind turbines range between 5 kW for small residential turbines and 5 MW for large scale utilities. Wind turbines are 20% to 40% efficient at converting wind into energy.

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